0b5 s tronic transmission pdf

Self study program 429 audi q5 engines and transmissions 7speed dual clutch gearbox 0b5 s tronic pdf free online. Twin clutch 7 speed longitudinal awd electronic control. This transmission has been fitted to a range of audi awd vehicles including a4, a5, a6, a7, q5, s4, and s5. When replacing this mechatronic unit component protection fault codes may be stored. Replace the circuit board per instructions in elsa. All the transmission functions and control components for this automatic. A5 audi workshop manuals power transmission 7speed dual clutch gearbox 0b5 s tronic gearbox,mechanics,gears,shafts,internal operation. Remove the mechatronics unit per instructions in elsa. Technical information 02edq250 0bh obtdq500 ob5dl501. How to overhaul a vag dsg 7speed dual clutch gearbox.

Audi s4s5s6s7 stronic dsg transmission fluid change details i purchased a 20 audi s7 this year. You need 7 litres to change the oil in the gearbox. Stronic gearbox service the definitive answer audi. In addition to the new sevenspeed s tronic, audi offers a wide range of other transmission technologies, with an ideal solution for every need. Raybestos powertrains irvin gers provides technical tips as he walks through the key elements of the dl501 wet dual clutch unit teardown and friction clutch orientation inside rays garage. Technical service bulletin national highway traffic. Whether you need 0b5 wiring diagram information, 0b5 transmission rebuilders tips, 0b5 technical information, 0b5 diagnostics, 0b5 troubleshooting help, or just answers to your 0b5 transmission rebuilders question, the transmission rebuilders network is the place to go. The 0b5 s tronic transmission combines the positive features of an automatic transmission with the sportiness and efficiency of a manual gearbox. This class, along with the accompanying handout provides dl5017q 0b5 stronic transmission disassembly tips that can save money from costly mistakes. Vag dl501 0b5 gearbox is structurally divided into two compartments mechanical where the hypoid oil is used for mechanical gearboxes, and an automatic part with double clutch frictions and the valve body, where intelligent oil is used specially for dl501 g 052 529 a2. Audi dsg stronic dl501 0b5 7 speed mechatronic identification. Common failure of this audi stronic mechatronic unit for the 0b5 transmission will cause critical gearbox failure. The 0b5 s tronic transmission combines the positive features of an automatic transmission with the sportiness and ef.

The dsg 0b5, dl501 sevenspeed robotised gearbox according to the audi s tronic classification is an inhouse development of the audi ag group together with borgwarner inc. In late 2008, an allnew sevenspeed longitudinal s tronic version of the dsg transaxle went into series production volkswagen group internal code. We serviced a 7 speeds dsg transmission with several problems. Fluid capacity and type, valve body and solenoids charts. Models year vin range vehiclespecific equipment s4 201012 all 0b5 stronic transmission s5 cabriolet 201012 condition the driver information system displays the message. Wet double clutch box allows you to transfer a large torque up to 550. Oil02 0b5 dl501 s tronic direct shift gearbox transmission fluid oe.

Throughout much of the model lineup, the s tronic is available in four different versions, with six or seven gears. Repair manual transmission s tronic transmission 35 gears, shafts removal and installation dsg transmission mechatronic j743. The 02edq250,0bhdq500 and 0b5dl501 are adaptive learn transmissions. With the introduction of the audi q5, audi is extending its model range to include a compact suv that sets new standards in its class. Technical help on the following diagnostic trouble codes dtcs. Initially, from early 2009, it is only used in certain audi cars, and only with longitudinally mounted engines. A5 audi workshop manuals power transmission 7speed dual clutch gearbox 0b5 s tronic gearbox,mechanics,gears,shafts,internal operation mechatronic unit for dual clutch gearboxj743 removing and installing mechatronic unit for dual clutch gearboxj743. At the second step of calibrating the gear sensor it keeps aborting for a safety reason. Throughout much of the model lineup, the s tronic is available in. The course manual is not downloadable and may only be viewed. Transmission repair manuals dsg7 dl501, 0b5 stronic, diagrams, guides, tips and free download pdf instructions.

Apr 16, 2015 raybestos powertrain s irvin ger s provides technical tips as he walks through the key elements of the dl501 wet dual clutch unit teardown and friction clutch orientation inside ray s garage. Engine, power transmission, 0b2 gearbox, 0b5 gearboxs tronic, 2. Detailed mechatronic information is also provided which includes electrical circuit checks and complete valve body break down with hydraulics. The tcm can adapt the upshift and downshift pressure for each shift as well as the initial engagement into drive and reverse. Audi s4s5s6s7 stronic dsg transmission fluid change details. The 02edq250,0bhdq500 and 0b5 dl501 are adaptive learn transmissions.

Transmission repair manuals dsg7 dl501, 0b5 stronic rebuild. A5 audi workshop manuals power transmission servicing 7speed dual clutch gearbox 0b5 s tronic gearbox,mechanics,gears,shafts,internal operation. Vag dl501 0b5 gearbox is structurally divided into two compartments mechanical where the hypoid oil is used for mechanical gearboxes, and an automatic part with double clutch frictions and the valve body, where intelligent oil is used specially for dl501. Audi dl501 0b5 dual clutch assemblies now available, dual clutch assemblies to suit the 7 speed wet clutch, dl501 0b5 transmission. The course manual is not downloadable and may only be viewed online. Technical help on the following diagnostic trouble codes dtc s. The ratios for the gear stages are achieved by planetary gear sets. New product bulletins contact your alto distributor for more information 20121220 stay connected. Audi s4s5s6s7 stronic dsg transmission fluid change.

Two possible scenarios exist for this tsb to apply. While i absolutely love the car, and im particularly impressed with the fast and smooth shifting of the stronic transmission. It combines the convenience of an automatic with the efficiency of a manual transmission, while. For the mechanic part of the transmission, the oil has part number. Vag ssp 429 audi q5 engines and transmissions 7speed dual. Audi dsg s tronic dl501 0b5 7 speed mechatronic identification. Ive seen upgraded clutch packs mentioned along with billet clutch cages. Sevenspeed dualclutch gearbox 0b5s tronic following the great success of the sixspeed s tronic on the audi a3 and audi tt models, a sevenspeed dualclutch gearbox, combined with the quattro powertrain, is now used for the first time, in a longitudinal configuration, on the audi q5a4a5. The s tronic dualclutch transmission is a successful technology. All 3 basic setting operations need to be completed in the order listed below. Its what audi promises with its new s tronic transmission, set to feature prominently within the audi family of powertrains. This model of automatic transmission is installed on allwheel drive audi a4, a5, a6, a7, q5 cars. Vag ssp 429 audi q5 engines and transmissions 7speed dual clutch gearbox 0b5 s tronic. Sonnax is an industry leader in the cutting edge design, manufacture and distribution of the highest quality products to the automotive aftermarket, commercial vehicle industries, and industrial sectors utilizing drivetrain technology.

Loosing reverse gear or having it slip or shudder is a common issue. Also named 0b5 dl501, s tronic check the technical specs sheet click on read more for more information. It combines the convenience of an automatic with the efficiency of a manual transmission, while adding its own dynamic touch. The first actual dualclutch transmissions were derived from porsche inhouse development for their model 962 racing cars in the 1980s. Oct 19, 2017 various audi models from 2010 on wards suffer from a variety of symptoms of a faulty automatic transmission.

Dsg and stronic transmission forum discussion forum for the dsgs tronic transmission. Engine, power transmission, 0b2 gearbox, 0b5 gearbox s tronic, 2. Model s year vin range vehiclespecific equipment s4 201012 all 0b5 s tronic transmission s5 cabriolet 201012 condition the driver information system displays the message. Audi dsg transmission service kit 0b5, 7speed 0b5325429e. Please find below the information about the mechatronic identification of dsg stronic dl501 0b5 7 speed. Dl5017q 0b5 stronic transmission disassembly automatic transmission diagnostics. Sep 28, 20 dsg7 p17bf repair guide dsg7 p17bf how to repair dsg7 dq200 duration. Gearbox has an extraordinary habit to jerk when engaging gear specially in first and second gear, and also when in engine braking it feels like clutch is slipping and taking little, it notice in tachometer. Subkit11 kit obt axle seal kit vw t5 transporter 4x4 mma, mya, ney, nyc, nzr 1 0bh. Date recent pricehighest first pricelowest first on page. Ohk11 kit 0bh axle seal kit vw tiguam audi q3 rs3 ttrs 4motionquattro 1 0bh.

Repair manual transmission stronic transmission 35 gears, shafts removal and installation dsg transmission mechatronic j743. Dl501 transmission parts, repair guidelines, problems, manuals. Hi all, curious what sort of modifications are needed to improve the 2nd gen gearbox durability for forced induction. The 7 speed dual clutch automatic transmission known as the 0b5 unit, uses an internal mechatronics unit, components on this unit fail causing various problems. Transmission repair manuals dsg7 dl501, 0b5 stronic. Transmission service kit dsg and stronic 0b5 325 330akt. Asea2 test prep general transmission diagnosis atsg insights for drivability techs 2015 with. Audi workshop manuals a5 power transmission servicing 7. Whenever the transmission is rebuilt or the valve body is changed, the shift. This oem genuine repair kit audi stronic gearbox dl501 0b5 with part number. Various audi models from 2010 on wards suffer from a variety of symptoms of a faulty automatic transmission. Details about the sevenspeed dualclutch gearbox 0b5s. Transmission repair manuals dsg7 dl501, 0b5 s tronic, diagrams, guides, tips and free download pdf instructions.

S tronic gearbox,mechanics,gears,shafts,internal operation. The s tronic gearbox utilises two different kinds of oil. Technical service bulletin national highway traffic safety. Please find below the information about the mechatronic identification of dsg s tronic dl501 0b5 7 speed. Dl5017q 0b5 s tronic transmission disassembly automatic transmission diagnostics. It s what audi promises with its new s tronic transmission, set to feature prominently within the audi family of powertrains. Subkit12 kit obt axle seal kit vw t5 transporter fwd. Vag ssp 429 audi q5 engines and transmissions 7speed. Oil02 0b5 dl501stronic direct shift gearbox transmission fluid oe. Dsg7 p17bf repair guide dsg7 p17bf how to repair dsg7 dq200 duration. Mar 19, 2008 two clutches, 7 speeds, quick changes. It provides extremely short shift times without interruption of tractive power to provide a special driving experience.

Sonnax transmission parts for vwaudi 0b5 applications. Oct 31, 2018 7speed stronic directshift gearbox dsg 0b5 calibration if this is your first visit, be sure to check out the faq by clicking the link above. A5 audi workshop manuals power transmission servicing 7speed dual clutch gearbox 0b5 s tronic gearbox,mechanics,gears,shafts,internal operation mechatronic unit for dual clutch gearboxj743. Audi workshop manuals a5 power transmission 7speed. Self study program 429 audi q5 engines and transmissions. I have revised the work done as per the manual and couldnt find some thing suspicious. Sevenspeed dualclutch gearbox 0b5 s tronic following the great success of the sixspeed s tronic on the audi a3 and audi tt models, a sevenspeed dualclutch gearbox, combined with the quattro powertrain, is now used for the first time, in a longitudinal configuration, on the audi q5a4a5. Audi q5 repair manual 20082017 only repair manuals. For the hydraulic body and the dual cluthch the oil part number is. If you are not sure which part you need, please click on the tab products to browse per product groups. Also named 0b5 dl501, stronic check the technical specs sheet click on read more for more information. Please remove your original tcm and keep it safe place.

707 928 15 886 417 250 280 230 837 528 226 1312 496 256 850 916 216 87 1446 423 777 856 576 180 1013 105 1018 725 283 332 1169 648 1346 381 226 1068 336 74 353